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Demon4x4.com • View topic - S197 Roll Cage Mock-Up/Install

S197 Roll Cage Mock-Up/Install

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S197 Roll Cage Mock-Up/Install

Postby SVO » Sun Jul 19, 2009 7:11 pm

One of my customer's brought his vehicle by for a roll cage install, so I thought I would post a few pics incase someone else was wanting to see what it was like.

Yank all the comfy stuff out!

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Hey lookie, a free #2 screwdriver, and a new one too!
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now all the comfy stuff is out of the way down to business
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At least now from this point I can close up and use the A/C for the final part of the job, damn it's hot!
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It's a family thing, you wouldn't understand.
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Mock-Up complete, now to Hot Glue this puppy together, and mount to the floor/wheel wells.
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For a supposed "bolt-in" kit there where several thing left to be desired, I still had to whip out the 14" chop saw ans cut pieces to the correct length, and used the belt sander on a lot of parts with flash on them.

I will also have to fab a swing out/removable top bar for the doors.

Stay tuned, and we'll finish this up, and move on to some other stuff.


Measure out where all the sleeves are going and mark them:

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Time to disassemble the whole cage and clean all the parts to "Hot Glue" them together:

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Run pilot holes for the foot pads on the cage:

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The side exhaust has to be removed, so as the main hoop can be bolted down:

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Then tack the front hoop in place:

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Disassemble front hoop and start sticking it together

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Re: S197 Roll Cage Mock-Up/Install

Postby KF5ZXT » Mon Jul 20, 2009 11:37 am

Not too bad looking for $200. I'd rather it tie into the frame a bit though. Will that fit in my grocery getter? :finger
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Re: S197 Roll Cage Mock-Up/Install

Postby Stang Girl » Tue Jul 21, 2009 2:33 pm

It's going to be interesting getting all the trim pieces back in. The car looks pretty cool with the cage. After this, then Jeff has to upgrade all the cooling system and relocate the battery to the trunk. Then the Super Snake will be back for some more upgrades. :D
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Re: S197 Roll Cage Mock-Up/Install

Postby Justin Klare » Sat Jul 25, 2009 5:25 pm

so what did yall use for the cage? dom?
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Re: S197 Roll Cage Mock-Up/Install

Postby KF5ZXT » Sat Jul 25, 2009 7:24 pm

I'd be surprised if it wasn't HREW, at that price point.
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Re: S197 Roll Cage Mock-Up/Install

Postby Justin Klare » Mon Jul 27, 2009 10:45 am

yeah, because dom for 1.75" x .120 is $8.00 a foot.
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Re: S197 Roll Cage Mock-Up/Install

Postby Stang Girl » Sat Aug 01, 2009 8:41 pm

The roll cage is finished and Jeff will have to post pics of the inside of the car, but he did a tremendous job modifying the trim pieces to keep the interior to look stock but just with an added roll cage.

If you go on my Facebook page, you can see the pics. Won't let me link them over here, but we represented Ryckman Motorsports, with the Terlingua, at MOCA's 29th Annual Round-Up. It's Rick's (the owner) car along with the GT500 I have been driving the last few weeks.
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