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Demon4x4.com • View topic - EEE's 1991 Ford Explorer

EEE's 1991 Ford Explorer

Post and describe member vehicles and their mods.

EEE's 1991 Ford Explorer

Postby KF5ZXT » Fri Feb 03, 2006 12:32 am

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Postby KF5ZXT » Tue Feb 07, 2006 11:32 am

Evolutionary pics:
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Stock suspension, 17x9 Cobra R wheels, 31x1150x17 Mickey Thompson Baja Belted Radials

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Superlift 5.5" Suspension lift, 1" coil spacers, warrior shackles, 15x10 steel mods with 33x1250x15 TSL Thornbirds

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Dana 44 front axle conversion, approximately 9" of lift from Early Bronco Wildhorses4x4 5.5" lift springs, rear sprung over axle with 2" add a leaf and warrior shackles. 35x1250x15 BFGoodrich AT/KO's on 15x10 American Eagle wheels.

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36x1250x15 TSL Superswampers on Avalanche 15x10 Beadlocks.

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Custom front bumper from Texas Auto Gear with Warn xd9000 winch, atlas transfer case, 700r4 transmission.


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Fornt 4 link with Dana 60's F&R, H1 double Beadlocks, 37x12.50x16.5 Goodyear MTS
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Postby SVO » Tue Feb 07, 2006 3:47 pm

Holy Hell I love that front bumper! :shock: 8)
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Postby KF5ZXT » Tue Mar 07, 2006 2:57 pm

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Re: Randall Dorn, Houston TX 91 ford explorer

Postby KF5ZXT » Wed Dec 28, 2011 3:48 pm

EF Build threads:











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Re: Randall Dorn, Houston TX 91 ford explorer

Postby nice59fordf100 » Wed Mar 28, 2012 9:37 pm

Uh, i do not see pics of a certain air intake bracket!! :finger
1992 Eddie Bauer 4.0 OHV+5R55E 4WD - "Blue Bandit"
1992 Navajo LX 4WD - "Nasty Hoe Bandit"
1993 Limited 4WD - "Stripe Bandit"
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Re: Randall Dorn, Houston TX 91 ford explorer

Postby KF5ZXT » Thu Mar 29, 2012 1:45 pm

Lol, I guess I'll have to go take one...
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Re: Randall Dorn, Houston TX 91 ford explorer

Postby TxPlates » Mon Apr 02, 2012 4:35 pm

Well, where is it?
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Brake Upgrade, 91 Exploder

Postby KF5ZXT » Mon Jun 24, 2013 10:10 am

Still having a brake issue. The brakes are basically completely locked up, even after I've turned the adjusting screw all the way in toward the fire wall. It could be that the master cylinder stroke length is not really compatible, or my booster is bad.

I've temporarily solved this by disconnecting the vacuum hose from the booster, so that now I basically have no powered brakes, but at least I can move it around.

I'm contemplating swapping out the booster for a Super Duty hydro boost setup, since my power steering reservoir has an extra port. Still researching what all I need to do for that.

In the meantime, I may also pick up a 1995 Ford Explorer master cylinder, A1 Cardone part number 13-2695, since the 1995 was already proportioned for front and rear discs.

I've swapped out the front discs for 1-ton F-350 discs. I'm running a dual piston caliper common to the 78-79 model year trucks. In the rear, 1/2 ton Chevy disc brakes replace my old drum brakes.

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Re: Brake Upgrade, 91 Exploder

Postby KF5ZXT » Tue Jun 25, 2013 12:01 pm

I went ahead and ordered a 95 Explorer master cylinder (that year's had discs) and a 2000 super duty hydroboost unit. Hopefully I can get that to play nicely together.


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Re: Brake Upgrade, 91 Exploder

Postby TxPlates » Tue Jun 25, 2013 8:50 pm

Were you able to read up to see if those two components were compatible?
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Re: Brake Upgrade, 91 Exploder

Postby KF5ZXT » Tue Jun 25, 2013 10:05 pm

Hard to tell. I'm taking a hunch based upon mounting pattern dimensions and stroke lengths.
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Re: Brake Upgrade, 91 Exploder

Postby TxPlates » Wed Jun 26, 2013 10:20 am

Well then good luck sir. When is it going back to TAG?


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Re: Brake Upgrade, 91 Exploder

Postby KF5ZXT » Wed Jun 26, 2013 11:20 am

Probably on my next free Saturday. I've got to meet the old treasurer of SHR this Saturday morning at the bank to transfer things over. Perhaps after that.

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Re: Brake Upgrade, 91 Exploder

Postby KF5ZXT » Tue Jul 02, 2013 4:38 pm

I believe that currently, compared to the above diagram, that mine is set up with the hose going from P port on Orbital vale to P port on pump, and so those would be replaced by the hose from P port on orbital valve to High Pressure out on Hydroboost unit, and a new hose going from High pressure in on Hydroboost to P port on the pump. and then a return line added from Hydro boost to the extra feed port on my pump reservoir.
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Re: Brake Upgrade, 91 Exploder

Postby TxPlates » Tue Jul 02, 2013 4:43 pm

So was your just set up incorrectly?
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Re: Brake Upgrade, 91 Exploder

Postby KF5ZXT » Tue Jul 02, 2013 4:47 pm

No, mine wasn't previously set up for a hydroboost. It was set up for vacuum assist. I'm adding the hydroboost in to it.
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Re: Brake Upgrade, 91 Exploder

Postby TxPlates » Tue Jul 02, 2013 4:49 pm

Oh, ok I think I was thinking of the steering assist that I saw in it. My bad.
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Re: Brake Upgrade, 91 Exploder

Postby KF5ZXT » Tue Jul 02, 2013 4:52 pm

The steering assist the the part labeled Steering Cylinder on the bottom of that image. The Hydrobooster is the unit on the upper left, which I plan to add in in place of the vacuum assist booster.
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Re: Brake Upgrade, 91 Exploder

Postby TxPlates » Tue Jul 02, 2013 5:06 pm

I did say MY BAD! LOL. When are these parts suppose to arrive to see if it's going to work?
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Re: Brake Upgrade, 91 Exploder

Postby KF5ZXT » Wed Jul 03, 2013 9:22 am

Arrived a few days ago. Forgot to get a pic. :FAIL
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Brake Upgrade, 91 Exploder

Postby KF5ZXT » Fri Jul 05, 2013 8:08 pm

Image

This is the 1995 Ford Explorer master cylinder and 2000 Ford F-250 hydro booster. If the dodge reservoir that I got fits this Explorer master cylinder, I'll swap it out to get the higher fluid capacity.

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Re: Brake Upgrade, 91 Exploder

Postby Kris Guilbeaux » Sat Jul 06, 2013 1:02 pm

That doesn't look like a 95 master. !? Nice looking booster. How are you gonna set up the booster to work
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Brake Upgrade, 91 Exploder

Postby KF5ZXT » Sat Jul 06, 2013 1:44 pm

That's the part number I got from O'Reilly's. Cardone 13-2695.

The diagram I posted above is how I plan to do it.

Perhaps what you are seeing different is that I didn't get the one with the cruise control option.


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Re: Brake Upgrade, 91 Exploder

Postby KF5ZXT » Sun Jul 07, 2013 2:16 pm

Drilling out the Explorer fire wall bolt pattern into the hydro booster bracket. Image


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