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Demon4x4.com • View topic - 4406 front drive shaft mod

4406 front drive shaft mod

Vehicle mods of all kinds.

4406 front drive shaft mod

Postby Kris Guilbeaux » Wed Dec 05, 2012 11:57 pm

Today I built a front drive shaft for my 99 mountaineer with the 4406 transfercase. The reason for this shaft upgrade was due to hwy speed vibrations. Since the front axle is live all the time it will always be spinning.

What parts I needed was...

91-94 explorer front drive shaft with double cardan joint

Spicer 209 flange (expensive $70 shipped)

Two new ujoints

You replace the flange that bolts the 1354 transfer case with the spicer 209 flange. The double cardan joint requires two ujoints you have to use ones that do not have grease fittings.

The spicer 209 bolts directly to the 4406 transfer case.

ImageUploadedByTapatalk1354769731.885483.jpg


This picture shows the double cardan shaft I built on top vers the plain shaft I had in the mountaineer. So you can see the length is very close.
92 Navajo
92 Explorer Jpx
91 Explorer Eddie Bauer 2dr
99 Mountaineer
Randall's truck spends more time in the Garage than the Trails... :)
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Re: 4406 front drive shaft mod

Postby TxPlates » Thu Dec 06, 2012 12:12 am

So the double joint you built will be just as sturdy?


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Re: 4406 front drive shaft mod

Postby Kris Guilbeaux » Thu Dec 06, 2012 12:29 am

Yes it will be. Now your trac won't need it due to the locking hubs in the front. It would not cause driveline vibrations at hwy speed that's why the shaft in the picture with out the double cardan is the one I'm giving you for the trac
92 Navajo
92 Explorer Jpx
91 Explorer Eddie Bauer 2dr
99 Mountaineer
Randall's truck spends more time in the Garage than the Trails... :)
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Kris Guilbeaux
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Re: 4406 front drive shaft mod

Postby KF5ZXT » Thu Dec 06, 2012 12:55 am

Nice write up, sir.


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Re: 4406 front drive shaft mod

Postby Kris Guilbeaux » Thu Dec 06, 2012 3:20 pm

Thank you Randall
92 Navajo
92 Explorer Jpx
91 Explorer Eddie Bauer 2dr
99 Mountaineer
Randall's truck spends more time in the Garage than the Trails... :)
User avatar
Kris Guilbeaux
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Posts: 2422
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Location: Austin, tx

Re: 4406 front drive shaft mod

Postby TxPlates » Thu Dec 06, 2012 6:54 pm

The Trac thanks you, I think. I haven't spoken to her in awhile....
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