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Demon4x4.com • View topic - 91 Exploder Dana 60 Install

91 Exploder Dana 60 Install

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Re: 91 Exploder Dana 60 Install

Postby BigTim55 » Wed Mar 20, 2013 4:18 pm

A 2WD stuck in a world of 4WD
"I'll be the guy to get a full size to bring some more diversity in this closed minded group lol."
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Re: 91 Exploder Dana 60 Install

Postby KF5ZXT » Mon Apr 08, 2013 5:32 pm

Talked to David. Mine's on the lift now. Says it's his priority, about to roll the new axles under it. Says that looking at the old setup, there's a couple things he would change. I said, well now you have your chance on Parker's. haha. Says ill definitely get it back prior to the beginning of May.
The lift next to mine is still not open, so he's foregoing the plan to knock both out at once, and will be doing them in separate bays. Trac hasn't started yet, since he's still tearing the old stuff off of mine.
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Re: 91 Exploder Dana 60 Install

Postby TxPlates » Mon Apr 08, 2013 5:41 pm

Well that's good news for you.
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Re: 91 Exploder Dana 60 Install

Postby KF5ZXT » Mon Apr 08, 2013 5:44 pm

Well, it's good news for both, no? He does have to take everything off of mine before it can go on yours anyway.
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Re: 91 Exploder Dana 60 Install

Postby Kris Guilbeaux » Mon Apr 08, 2013 5:44 pm

So you still will be going to Moab I take it
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Re: 91 Exploder Dana 60 Install

Postby KF5ZXT » Mon Apr 08, 2013 5:45 pm

I'm going regardless.
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Re: 91 Exploder Dana 60 Install

Postby TxPlates » Mon Apr 08, 2013 5:48 pm

He can't do anything to mine with out a lift!!! hahaha, you still going to take my rear axle? If not, next time you talk to him ask if whomever was still interested if you don't mind please sir and thank you.
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91 Exploder Dana 60 Install

Postby TxPlates » Mon Apr 15, 2013 6:02 pm

TAG posted this today

Image


Sent from you guessed it.
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Re: 91 Exploder Dana 60 Install

Postby KF5ZXT » Mon Apr 15, 2013 9:40 pm

Sweet...
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Re: 91 Exploder Dana 60 Install

Postby KF5ZXT » Thu Apr 18, 2013 7:26 am

Rear axle has been moved back a couple inches to accommodate the larger differential. The Dana 60 center section was making contact with the gas tank in the stock location. The stainless steel 'wings' that terminate the rear quarter panels have been cut off to make room for the new tire location. The new rear bumper will wrap around somewhat, like my front bumper, to fill in this area.

I supplied a number of brackets and rod ends so that both a 4 or 3 link setup was possible, depending on what would be easier to fit under the truck. We'll be going with a triangulated four link. The lower links will mount to the outside of the frame rails since clearance with the exhaust is an issue.

Also having the rear seal on the transfer case replaced.
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Re: 91 Exploder Dana 60 Install

Postby nice59fordf100 » Thu Apr 18, 2013 9:43 am

Glad to see progress is being made!
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Re: 91 Exploder Dana 60 Install

Postby Kris Guilbeaux » Thu Apr 18, 2013 9:54 am

Yeah hope it gets all knocked out in 3 weeks
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92 Explorer Jpx
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Re: 91 Exploder Dana 60 Install

Postby KF5ZXT » Tue Apr 23, 2013 6:58 am

Rear axle is in. Working on the front.

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Re: 91 Exploder Dana 60 Install

Postby TxPlates » Tue Apr 23, 2013 8:02 am

Is the rear axle set up complete, or does more need to be done to finalize it? Looks like they've gotten everything taken off of the front so maybe they'll make the deadline for you to take it to Moab. If they get it to you a coupe days before, what needs to be done for it to be trail ready for you?


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Re: 91 Exploder Dana 60 Install

Postby Kris Guilbeaux » Tue Apr 23, 2013 8:22 am

Wow you might make it yet!!! :-) I'm happy to see that
92 Navajo
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91 Exploder Dana 60 Install

Postby KF5ZXT » Tue Apr 23, 2013 8:40 am

The rear axle is done. Regeared to 5.13, Detroit installed, all mounted up as you can see in the pic. Brake lines attached, new 1/2 ton calipers added.

As far as when I get it back, just minor stuff. I need to swap out the cb radio and mount the antenna somewhere. I'd like to swap out the headlight assemblies and add the new flooring, and some SEATS. But none of that is really necessary. I should probably change the oil in it, since it's been sitting for 6+ months.
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Re: 91 Exploder Dana 60 Install

Postby KF5ZXT » Tue Apr 23, 2013 9:16 am

Here's another close up of the front truss:

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Re: 91 Exploder Dana 60 Install

Postby TxPlates » Tue Apr 23, 2013 12:43 pm

Yea I wouldn't bother with the flooring till you get SEATS so you're not ripping them out twice.


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Re: 91 Exploder Dana 60 Install

Postby KF5ZXT » Tue Apr 23, 2013 1:32 pm

Ideally, yes. But they are pretty easy to get in and out.
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Re: 91 Exploder Dana 60 Install

Postby TxPlates » Tue Apr 23, 2013 7:09 pm

True, but also not a needed item for Moab should the situation present it's self.
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Re: 91 Exploder Dana 60 Install

Postby KF5ZXT » Tue May 07, 2013 4:27 pm

ImageImageImage


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Re: 91 Exploder Dana 60 Install

Postby TxPlates » Tue May 07, 2013 5:01 pm

Can't wait to see a better picture :) How's the fuel pump coming along?
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Re: 91 Exploder Dana 60 Install

Postby KF5ZXT » Tue May 07, 2013 5:02 pm

Fuel pump is in. Now working on replacing the master cylinder with a one ton.


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Re: 91 Exploder Dana 60 Install

Postby KF5ZXT » Tue May 07, 2013 5:02 pm

Image


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Re: 91 Exploder Dana 60 Install

Postby Kris Guilbeaux » Tue May 07, 2013 5:03 pm

Ill be happy to see it in person
92 Navajo
92 Explorer Jpx
91 Explorer Eddie Bauer 2dr
99 Mountaineer
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